​What are the outstanding advantages of solar cables?

2025-10-09


What are solar cables?

Solar cables are cables specially designed for the safe transmission of DC solar energy in photovoltaic systems. These solar cables are designed to have high mechanical strength to withstand the harsh requirements of photovoltaic systems and adverse weather conditions.

The cables used in photovoltaic power station systems can be roughly divided into two categories, DC cables and AC cables. 

PV Solar Cable

According to the different use environments and purposes, they are classified as follows:

1. DC cables

(1) Series cables between components.

(2) Parallel cables between strings and between strings and DC distribution boxes (combiner boxes).

(3) Cables between DC distribution boxes and inverters.

Generally speaking, the above-mentioned cables are DC cables, which are mostly used outdoors and are required to work normally in humidity, sunlight, cold, and ultraviolet radiation. In some special use scenarios, they must also be resistant to chemicals such as acids and alkalis.


2. AC cables

(1) Connection cables from inverter to step-up transformer.

(2) Connection cables from step-up transformer to distribution device.

(3) Connection cables from distribution device to grid or user. The above-mentioned cables are AC load cables, commonly used outdoors, and their selection requirements are the same as for general power cables.


3. Solar Cables

Most DC cables in solar power plants are installed outdoors in extremely harsh environments. Cable material selection is based on the exposure to UV radiation, ozone, temperature fluctuations, and chemical corrosion from acids and alkalis. If conventional cables are used, prolonged operation in harsh environments can damage the cable sheath and even cause the insulation to decompose, leading to short circuits and fires. Therefore, the use of photovoltaic cables in solar power plants is absolutely essential. Unlike conventional cables, photovoltaic cables undergo a radiation treatment process. This treatment significantly improves the thermal, mechanical, and chemical properties of the cable insulation, making it more resistant to UV radiation, extreme temperature fluctuations, and chemical corrosion.


Differences between solar cables and conventional cables


Parameters Photovoltaic Cable Ordinary Cable
Conductor Copper conductor or tin-plated copper conductor Copper conductor or tin-plated copper conductor
Insulation Irradiation-crosslinked polyolefin insulation Polyvinyl chloride or cross-linked polyethylene insulation
Sheath Irradiation-crosslinked polyolefin insulation Polyvinyl chloride sheath
Flexibility Good Fair
Torsion resistance Good Poor
Service life Typically over 25 years Generally around 10 years

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